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See us at AGG1 March 25-27th, Booth 1106

11 Sep, 23

Building Tomorrow: An Introduction to Mineralocity Aggregates

Join us for an illuminating webinar that offers a glimpse into the future of the aggregates industry through Mineralocity Aggregates—your go-to platform for simplified market intelligence. Hosted by Burgex Mining Consultants, pioneers in sustainable and efficient aggregate solutions, this virtual event is designed to equip you with the tools and insights you need to thrive in this vital industry.

Who should attend?

  • Industry Professionals
  • Consultants
  • Suppliers to the Aggregate Industry
  • Investors and Stakeholders
  • Government Agencies

Key Takeaways:

  • In-Depth Overview: Acquire a thorough understanding of the Mineralocity Aggregates platform, its features, and how it revolutionizes market intelligence in the aggregates sector.
  • Practical Applications: Witness real-world case studies showcasing how companies are leveraging the platform to optimize their operations and outperform competitors.
  • Market Trends: Get insights into current and future market trends, helping you make data-driven decisions to benefit your business.
  • Day-to-Day Simplicity: Learn how the platform’s key layers can simplify your daily research and market analysis tasks, making your workflow more efficient.
  • Competitive Advantage: Understand how Mineralocity Aggregates provides you with the tools to assess your standing in the market relative to competitors, helping you adapt and strategize accordingly.
  • Future-Proof Your Business: Gain foresight into the future of the aggregates industry, ensuring you’re ahead of the curve and not left behind.

 

Don’t Miss Out on the Future of Aggregates!

Secure your place in the industry’s future—register now for the live demo and elevate your market intelligence to the next level.

31 Jul, 23

Eco-friendly Quarrying: Green Practices for Greenfield Site Selection

In an era defined by rapid urbanization and increasing demand for infrastructure, the construction aggregate industry plays a pivotal role. However, as the need for raw materials grows, so does the importance of environmentally conscious quarrying. Implementing green practices in greenfield site selection not only benefits the environment but can also pave the way for operational efficiencies and an enhanced brand image. Let’s dive into the myriad of ways eco-friendly quarrying can be approached, from the early stages of site selection to advanced operational tactics.

1. Strategic Proximity to Transportation Hubs

Selecting sites strategically close to major transportation hubs is a pivotal step in eco-friendly quarrying.

Rail Transportation: Rail remains one of the most energy-efficient means of bulk transport. By opting for sites near rail lines, quarries can directly load aggregates onto trains, which drastically reduces the carbon footprint per ton of material transported. According to the Association of American Railroads, railroads are, on average, four times more fuel efficient than trucks. This translates to fewer greenhouse gas emissions for the same freight load, making it a greener choice.

 

Reduced Road Traffic: Beyond the environmental implications, proximity to transportation routes minimizes truck travel distances, leading to reduced road congestion, fewer accidents, and diminished road wear and tear. This has an indirect environmental benefit by reducing the need for frequent road repairs, which itself is a carbon-intensive activity.

 

Dynamic Routing: Advanced technologies now allow quarry managers to utilize dynamic routing. By having a site close to multiple transport options, managers can dynamically select the most efficient transportation method based on real-time data, like traffic conditions, further reducing the environmental impact.

2. Thoughtful Mine Planning to Minimize Cycle Times

Intensive planning before breaking ground can have a profound impact on the sustainability of a quarry. Leveraging the expertise of seasoned professionals, such as those from Burgex Mining Consultants, can greatly optimize this process.

Efficient Pit Designs: By modeling the deposit and understanding the geological contours, quarries can design pits that follow the natural layers of aggregates. This allows for a more streamlined extraction process, minimizing waste and energy consumption. Burgex’s team, with their extensive experience, can provide invaluable insights into maximizing the efficiency of pit designs.

 

Optimal Routing: Within the quarry, the routing of machinery and transport vehicles plays a crucial role in efficiency. Shorter routes and fewer idle times for machinery, achieved through intelligent routing based on real-time conditions, can lead to substantial fuel savings. Collaborating with experts like those at Burgex can help operations fine-tune their internal routing for maximum efficiency.

 

Methodical Extraction Sequences: By planning the sequence of extraction, quarries can ensure that they’re always working on the most accessible and easiest-to-extract areas. This reduces the time machinery spends breaking and moving material, decreasing fuel consumption and machinery wear. Again, tapping into the knowledge base of mining consultants can refine this sequencing.

 

Future-proofing with Scalability: Good planning also involves considering future expansions and deeper excavations. By keeping future scalability in mind, operations can ensure that their initial designs don’t lead to inefficiencies or extensive modifications later on. A partnership with Burgex can be instrumental in providing a long-term vision, ensuring that the site remains both productive and eco-friendly in the years to come.

3. Integrate Aggregate Recycling Facilities On-Site

Incorporating recycling practices into your operations not only reuses materials but also reduces the need for virgin extraction, saving energy and reducing environmental impacts.

On-site Processing: Having a dedicated area for the recycling and processing of old aggregates means that materials can be reclaimed and repurposed directly on-site. This eliminates the need for transport to external recycling facilities and reduces the demand for virgin materials.

 

Source External Waste: Encourage local construction projects to send their waste concrete and asphalt to your facility. By recycling this material into new aggregate products, you’re diverting waste from landfills and reducing the energy and resources required to produce new aggregate from scratch.

 

Diverse Product Offering: Aggregate recycling can produce a variety of products, from base materials for roads to high-quality aggregates for new concrete. Offering a diverse range of recycled products can help cater to different market needs, potentially opening new revenue streams.

 

Promote the Green Initiative: Beyond the environmental benefits, promoting the fact that your operation recycles can be a unique selling proposition. It can appeal to eco-conscious customers and businesses looking to boost their own sustainability credentials by sourcing recycled materials.

4. Utilizing Energy-Efficient Machinery

Incorporating energy-efficient machinery into the mining and processing operations can drastically reduce the carbon footprint and operational costs of a quarry.

Modern Equipment: Newer machinery models are typically designed with fuel efficiency and reduced emissions in mind. Investing in modern excavators, loaders, crushers, and haul trucks can mean burning less fuel for the same amount of work. It’s not just about engine efficiency—advanced hydraulic systems, better aerodynamics, and smarter computer controls all contribute to improved energy usage.

 

Hybrid and Electric Machinery: As the construction and mining industries evolve, there are more options available for hybrid and electric machinery. These machines offer the potential for zero on-site emissions and can be powered by renewable energy sources. They also tend to have fewer moving parts, which can reduce maintenance needs and downtime.

 

Automated Systems: Automation in machinery can lead to more consistent operation, minimizing wasteful practices. For instance, automated load and haul systems can optimize routes in real-time, ensuring trucks take the most efficient path and are loaded to their optimal capacity.

 

Regular Maintenance: Keeping machinery well-maintained ensures that it operates at peak efficiency. This includes regular oil changes, filter replacements, and engine tune-ups. Dirty or poorly maintained equipment can consume more fuel and produce more emissions.

 

Operational Training: Ensuring that operators are well-trained can have a significant impact on fuel consumption. Operators who understand the most efficient ways to use their machinery can reduce unnecessary idling, optimize loading techniques, and generally ensure that the equipment is used in the most energy-efficient manner possible.

 

Monitoring and Reporting: Using technology to monitor the fuel consumption and efficiency of machinery can be invaluable. Real-time monitoring systems can provide instant feedback, allowing for adjustments in operations. Regular reporting can identify trends, leading to better long-term decision-making about equipment and practices.

 

By emphasizing energy efficiency in equipment selection and operation, quarry owners can realize both environmental and economic benefits. Reduced fuel consumption translates to lower operating costs, while reduced emissions and a smaller carbon footprint can enhance the operation’s sustainability profile.

5. Implementing Natural Habitat Restoration

The environmental impact of quarrying extends beyond just the extraction phase. When planning a greenfield site, considering the end-use and eventual restoration of the mined area can make a significant difference in terms of ecological benefit and public perception.

Phased Restoration: Instead of waiting until the end of the quarry’s life, consider restoring areas in phases as they become exhausted. This approach can quickly return portions of the land to a more natural state, allowing ecosystems to begin their recovery process sooner.

 

Native Plant Reintroduction: Use native plants in the restoration process to ensure the returned land is suitable for local wildlife. Native plants help prevent soil erosion, maintain local water quality, and provide habitat and food sources for native species.

 

Water Management: Many quarries end up with significant water features post-mining. Properly managing these can create valuable wetland habitats. This might include measures to ensure clean water, managing water levels for wetland birds, or introducing native fish species.

 

Collaboration with Ecologists: Partner with local ecologists and conservationists to determine the best restoration strategies. They can provide insight into what species may be most beneficial to reintroduce and how best to structure the landscape for biodiversity.

 

Community Engagement: Involve the local community in the restoration process. This could be through educational programs, community planting days, or simply keeping them informed about the restoration progress. A community that feels involved and informed is more likely to support the restoration efforts.

 

Post-Restoration Monitoring: Even after restoration, it’s essential to monitor the land to ensure the intended ecosystems establish and thrive. This might involve tracking plant growth, surveying for wildlife, or ongoing water quality tests.

 

A well-implemented restoration plan not only mitigates the environmental impacts of quarrying but can also transform exhausted quarries into valuable community and ecological assets. Whether they become local parks, wildlife habitats, or community water features, restored quarries can play a vital role in local ecosystems.

6. Water Conservation Strategies

In many regions, water is a precious resource, and its conservation within the aggregate industry isn’t just good for the environment; it’s often an economic necessity. Here are strategies that emphasize sustainable water use:

Closed-Loop Water Systems: Use a closed-loop system that recycles and reuses water in the quarrying process. Such systems substantially reduce the demand for fresh water by continually treating and reusing the same water in operations.

 

Rainwater Harvesting: Implement rainwater harvesting systems to capture and store rainwater. This harvested water can then be used for various site operations, including dust control, washing, and even in restorative processes.

 

Drought-Resistant Landscaping: For any landscaping or restoration activities, choose native or drought-resistant plants that require minimal irrigation.

 

Evaporation Prevention: Large water bodies, often a byproduct of quarrying, can lose significant amounts of water through evaporation. Implementing floating covers or shade balls can reduce evaporation rates.

 

Advanced Filtration Systems: Utilize modern filtration systems that can treat and purify water more efficiently, ensuring that a greater volume is available for reuse.

 

Regular Monitoring: Regularly monitor water usage and identify any leaks or inefficiencies. Small, unnoticed leaks over time can result in significant water loss.

 

Educate Employees: Ensure that all staff are educated about the importance of water conservation and are trained in best practices to minimize waste.

 

Engage with Local Water Authorities: Collaborate with local water boards or authorities to understand regional water concerns and get guidance on best conservation practices tailored to the area.

 

Water conservation isn’t just an environmental concern; it’s also an operational one. By reducing the demand for fresh water and maximizing the reuse of existing supplies, aggregate producers can ensure more sustainable, long-term operations while also lowering operational costs.

7. Noise and Dust Reduction

The environmental footprint of an aggregate operation isn’t just about land and water; it extends to the air and sound environment as well. Reducing noise and dust not only benefits the environment but also the surrounding communities and the overall public perception of the operation. Here’s how quarrying operations can tackle these two pervasive challenges:

Advanced Machinery: Utilize machinery that is designed to produce less noise. Modern equipment often comes with improved sound dampening and controls that minimize their acoustic footprint.

 

Strategic Planting: Planting trees and shrubs around the site’s perimeter can act as a natural barrier to both noise and dust, aiding in their absorption.

 

Dust Suppression Systems: Invest in state-of-the-art dust control systems, which can range from misting cannons to foam suppression technology, to keep dust levels down.

 

Proper Maintenance: Regularly service machinery to ensure they operate efficiently and quietly. A machine in good repair is typically quieter than one that’s worn out.

 

Operational Timing: Limit the loudest operations to the middle of the day when background noise is generally higher, and fewer people are likely to be disturbed.

 

Haul Road Maintenance: Regularly maintaining and dampening haul roads within the site can reduce the amount of dust kicked up by transport vehicles.

 

Noise Barriers: In areas particularly sensitive to noise, consider erecting temporary or permanent noise barriers. These can be in the form of earthen berms, acoustic fences, or specialized panels.

 

Regular Monitoring: Utilize noise and air quality monitors to continually check the levels of noise and particulates emanating from the site. Monitoring helps ensure compliance with regulations and can highlight areas that need attention.

 

Community Engagement: Engage with the local community to understand their concerns about noise and dust. An open dialogue can lead to tailored solutions and foster goodwill.

Being proactive in reducing noise and dust can drastically improve community relations and make the permitting process smoother in expansions or new ventures. It’s a tangible way of showing commitment to sustainability and corporate responsibility.

Conclusion

In today’s world, it’s not enough to just mine aggregates; it’s essential to do so responsibly, considering the environment, communities, and the future. As we’ve explored, the strategies for eco-friendly quarrying are multifaceted, ranging from optimizing transportation to pioneering noise and dust reduction techniques. Every step in the right direction, whether it’s investing in energy-efficient machinery or implementing water conservation strategies, counts towards a larger goal of sustainable aggregate production.

Moreover, embracing these practices isn’t just about responsibility—it’s also about forward-thinking business. As communities become more environmentally conscious, adopting green practices will not only foster positive community relations but also potentially pave the way for smoother permit approvals and renewed licenses in the future.

With the right partners, like Burgex Mining Consultants, and resources like Mineralocity Aggregates that provide invaluable insights for greenfield site selection, aggregate producers can be well-equipped to navigate the intricacies of sustainable operations. As we look ahead, the merging of industry and eco-conscious practices will undeniably be the hallmark of leading aggregate producers worldwide.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

30 Jul, 23

From Coast to Coast: Navigating Construction Aggregate Permitting in Every U.S. State

Embarking on a mining project demands a meticulous understanding of the permitting landscape. Each state in the U.S. has a designated primary agency overseeing the mining sector, ensuring that operations align with established environmental and safety standards. This guide presents a concise list of these central agencies for each state, accompanied by direct links to their websites for easy access. However, it’s crucial to bear in mind that while these agencies play a primary role, the permitting process can extend beyond them. In states like California, for instance, additional entities may come into play. On top of state-level permits, operations such as sand and gravel or crushed stone mining and processing might necessitate permits related to water discharge, air quality, habitat protection, and land reclamation, among others. The state permit is foundational, but it’s just one of many potential permits an operation might require, with federal, county, and local permissions also often being key components of a comprehensive permitting strategy.

List of Every Primary Mining Regulatory Agency in Each US State

StateAgencyWebsite
AlabamaDepartment of Environmental Management, Division of Mining and Reclamationhttps://www.adem.alabama.gov/programs/land/mining.cnt
AlaskaDepartment of Natural Resources, Division of Mining, Land and Waterhttp://dnr.alaska.gov/mlw/mining/
ArizonaDepartment of Environmental Quality, Division of Mining and Reclamationhttps://azdeq.gov/mining
ArkansasDepartment of Environmental Quality, Division of Mining and Reclamationhttps://www.adeq.state.ar.us/mining/
CaliforniaDepartment of Conservation, Division of Mine Reclamationhttps://www.conservation.ca.gov/dmr
ColoradoDepartment of Natural Resources, Division of Reclamation, Mining and Safetyhttps://mining.state.co.us/Pages/Home.aspx
ConnecticutDepartment of Energy and Environmental Protection, Bureau of Natural Resourceshttps://portal.ct.gov/DEEP/Natural-Resources/Natural-Resources
DelawareDepartment of Natural Resources and Environmental Control, Division of Water Resourceshttps://dnrec.alpha.delaware.gov/water/
FloridaDepartment of Environmental Protection, Division of Mining and Reclamationhttps://floridadep.gov/water/mining-mitigation
GeorgiaDepartment of Natural Resources, Environmental Protection Division, Land Protection Branchhttps://epd.georgia.gov/land-protection-branch
HawaiiDepartment of Land and Natural Resources, Engineering Divisionhttp://dlnreng.hawaii.gov/
IdahoDepartment of Lands, Division of Mining and Mineralshttps://www.idl.idaho.gov/mining/
IllinoisDepartment of Natural Resources, Office of Mines and Mineralshttps://www2.illinois.gov/dnr/mines/Pages/default.aspx
IndianaDepartment of Natural Resources, Division of Reclamationhttps://www.in.gov/dnr/reclamation/
IowaDepartment of Natural Resources, Mines and Minerals Bureauhttps://www.iowadnr.gov/Environmental-Protection/Land-Quality/Mining-Minerals
KansasDepartment of Health and Environment, Bureau of Environmental Remediation, Storage Tank Sectionhttp://www.kdheks.gov/tanks/index.html
KentuckyDepartment for Natural Resources, Division of Mine Reclamation and Enforcementhttps://eec.ky.gov/Natural-Resources/Mining/Pages/default.aspx
LouisianaDepartment of Natural Resources, Office of Conservation, Injection and Mining Divisionhttp://www.dnr.louisiana.gov/index.cfm/page/97/n/97
MaineDepartment of Environmental Protection, Bureau of Land Resources, Land Use Planning Commission https://www.maine.gov/dacf/lupc/index.shtml

Maryland

Department of the Environment, Mining Programhttps://mde.maryland.gov/programs/Land/mining/Pages/index.aspx
MassachusettsDepartment of Environmental Protection, Bureau of Waste Site Cleanuphttps://www.mass.gov/orgs/bureau-of-waste-site-cleanup
MichiganDepartment of Environment, Great Lakes, and Energy, Oil, Gas, and Minerals Divisionhttps://www.michigan.gov/egle/0,9429,7-135-3311_4111—,00.html
MinnesotaDepartment of Natural Resources, Division of Lands and Mineralshttps://www.dnr.state.mn.us/lands_minerals/index.html
MississippiDepartment of Environmental Quality, Office of Geologyhttps://www.mdeq.ms.gov/geology/
MissouriDepartment of Natural Resources, Division of Geology and Land Surveyhttps://dnr.mo.gov/geology/index.html
MontanaDepartment of Environmental Quality, Division of Mining and Reclamationhttps://deq.mt.gov/Land
NebraskaDepartment of Environment and Energy, Land Quality Divisionhttp://dee.ne.gov/NDEQProg.nsf/OnWeb/LQD
NevadaDepartment of Conservation and Natural Resources, Division of Environmental Protection, Bureau of Mining Regulation and Reclamationhttp://ndep.nv.gov/land/mining
New HampshireDepartment of Environmental Services, Waste Management Division https://www.des.nh.gov/organization/divisions/waste/index.htm

New Jersey

Department of Environmental Protection, Division of Land Use Regulationhttps://www.nj.gov/dep/landuse/
New MexicoEnergy, Minerals and Natural Resources Department, Mining and Minerals Divisionhttps://www.emnrd.state.nm.us/MMD/
New YorkDepartment of Environmental Conservation, Division of Mineral Resourceshttps://www.dec.ny.gov/lands/5071.html
North CarolinaDepartment of Environmental Quality, Division of Energy, Mineral and Land Resourceshttps://deq.nc.gov/about/divisions/energy-mineral-land-resources
North DakotaDepartment of Environmental Quality, Division of Reclamationhttps://deq.nd.gov/Land/Reclamation/
OhioDepartment of Natural Resources, Division of Mineral Resources Managementhttps://ohiodnr.gov/wps/portal/gov/odnr/discover-and-learn/safety-conservation/about-odnr/mineral-resources-management
OklahomaDepartment of Mines, Minerals and Reclamation Divisionhttps://www.ok.gov/mines/Minerals_Program/index.html
OregonDepartment of Geology and Mineral Industries, Mineral Land Regulation and Reclamation Programhttps://www.oregongeology.org/mlrr/index.htm
PennsylvaniaDepartment of Environmental Protection, Bureau of Mining Programshttps://www.dep.pa.gov/Business/Land/Mining/Pages/default.aspx
Rhode IslandDepartment of Environmental Management, Office of Waste Management https://dem.ri.gov/programs/waste-management/

South Carolina

Department of Natural Resources, Division of Geologyhttps://www.dnr.sc.gov/geology/
South DakotaDepartment of Natural Resources and Conservation, Division of Minerals and Earth Resourceshttps://denr.sd.gov/des/mr/default.aspx
TennesseeDepartment of Environment and Conservation, Division of Geologyhttps://www.tn.gov/environment/program-areas/tennessee-geological-survey.html
TexasTexas Commission on Environmental Quality https://www.tceq.texas.gov/
UtahDepartment of Oil, Gas and Mininghttps://ogm.utah.gov/
VermontDepartment of Environmental Conservation, Division of Mineral Resourceshttps://dec.vermont.gov/geological-survey
VirginiaDepartment of Environmental Quality, Division of Mines and Mineralshttps://www.deq.virginia.gov/Programs/LandProtectionRevitalization/MiningPermitting.aspx
WashingtonDepartment of Natural Resources, Division of Geology and Earth Resourceshttps://www.dnr.wa.gov/geology
West VirginiaDepartment of Environmental Protection, Division of Environmental Protectionhttps://dep.wv.gov/Pages/default.aspx
WisconsinDepartment of Natural Resources, Division of Mineral Resourceshttps://dnr.wisconsin.gov/topic/Mines
WyomingDepartment of Environmental Quality, Division of Oil and Gashttp://deq.wyoming.gov/og/

Conclusion

While this list provides an essential starting point for understanding primary mining permitting agencies across the U.S., it’s a mere piece of the broader permitting mosaic. The journey to securing all necessary permits for mining activities is a collaborative one, often requiring the intertwining of state, federal, and local approvals. Being equipped with the right knowledge and understanding the landscape of regulatory bodies can significantly smoothen the path. Always ensure to dive deep into the specific requirements of each region, keeping abreast of evolving regulations, and fostering open communication with relevant agencies to pave the way for a successful and compliant mining venture.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

28 Jul, 23

Land Requirements for Greenfield Aggregate Sites: Finding the Perfect Fit

When seeking to start a new aggregate operation, one of the first questions a potential operator will ask is, “How much land do I need?” It’s an essential query that determines the scale, longevity, and feasibility of the project. While the specifics of land requirements can vary based on numerous factors, understanding some benchmarks is a good starting point.

Different Aggregate, Different Needs

The type of aggregate you’re planning to produce plays a significant role in determining the land requirements:

  1. Sand and Gravel Pits: These can generally be set up on a land area ranging from 40 to 160 acres. While it’s possible to fit a functional operation in the 40-acre range, it’s crucial to note that such a compact setup requires meticulous planning and optimization of space.

  

  1.  Crushed Stone Quarries: These typically require more extensive land, somewhere between 80 and 320 acres. Crushed stone quarries often have substantial overburden that needs removal before reaching the valuable aggregate. This overburden demands space—not just for its storage, but also to ensure it’s managed in an environmentally and structurally sound manner.

The Overburden Challenge

Crushed stone quarries, as mentioned, often come with the challenge of more overburden. This loose, often unconsolidated material covering the aggregate can be a mixture of soil, clays, and smaller rock fragments. The presence of overburden isn’t merely an operational challenge; it’s also a spatial one. Overburden can’t be stacked indefinitely high due to its nature; it’ll naturally slope or spread out, consuming valuable land space.

Additional Land Considerations

While the numbers above provide a raw estimation of land size for actual extraction, several other components come into play:

  1. Processing Plants: Space for equipment, crushers, and possibly asphalt or concrete production.

  

  1. Stockpiles: Areas where the extracted aggregate is stored, waiting for transport or further processing.

 

  1. Settling Ponds: Essential for managing sediment-laden water and ensuring that the operation doesn’t harm the surrounding water quality.

 

  1. Scales and Administrative Buildings: Land to weigh outgoing trucks and manage the business aspect.

 

  1. Buffers and Boundaries: Creating buffer zones around your property can help in mitigating environmental impacts and reducing conflicts with neighbors.

 

  1. Environmental Safeguards: Wetlands, natural habitats, and other ecologically sensitive zones may need protection, which can reduce the usable land.

 

  1. Infrastructure: Access roads, utility lines, and other infrastructure can also consume space and need to be factored into the site’s overall design.

The Value of Meticulous Planning

Though it’s tempting to think in terms of just acreage, the real challenge and opportunity lie in planning. With careful mine planning, even a relatively smaller land area can turn into a highly productive and efficient aggregate site. Consider the entire lifecycle of the mine, from start to reclamation, and ensure the space can accommodate all stages. Additionally, leveraging modern technology, like Mineralocity Aggregates’ suite of tools, can aid in finding and creating an efficient and profitable operation.

Conclusion

The adage “more is better” holds some truth in the world of aggregate operations. While more land offers flexibility, scalability, and potentially a longer operational life, it’s also about what you do with the land you have. With the right planning, technology, and understanding of the requirements and challenges, both sand and gravel pits and crushed stone quarries can be designed to maximize efficiency, minimize environmental impacts, and deliver substantial profits, regardless of size.

Efficiency in site selection is often an amalgamation of thorough research, precise planning, and the right technological assistance. Mineralocity Aggregates excels in aiding this selection process with its comprehensive suite of tools. From its 30 basemap layers and detailed geology layers to the invaluable Regrid Nationwide Land Parcel data, Mineralocity offers capabilities that are tailor-made for the aggregate industry. Particularly noteworthy is the ability to filter land parcels to target sites that align with your specific acreage requirements. This level of precision and detail ensures that you’re always a step ahead in your greenfield site ventures.

Remember, the initial phase of assessing a potential greenfield aggregate site is just the beginning. As you delve deeper into the nuances of the site, leveraging specialized tools and expertise becomes not just advantageous but essential. In this regard, Mineralocity Aggregates stands as an invaluable partner, ensuring that your investment and efforts consistently bear fruit.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

28 Jul, 23

Unearthing Profits: The Inside Scoop on Managing Overburden

For those in the aggregate industry, the term “overburden” refers to the naturally occurring material that lies above the area of interest. While the valuable aggregates are the primary focus of any mining operation, overburden management is a critical aspect that often demands a significant portion of an operation’s budget and attention.

 

According to a study by the U.S. Bureau of Mines, the average cost of overburden removal in the United States is $1.50 per cubic yard. These costs can fluctuate based on factors like the type of overburden, the mining equipment used, and the mine’s location. Over the lifespan of a mining operation, these costs can stack up significantly, making efficient and cost-effective overburden management essential.

 

While it’s a component that doesn’t directly generate revenue – being unsellable in its natural state – overburden can, if managed correctly, be transformed from a cumbersome expense to an opportunity. In this article, we’ll delve into the true cost of overburden, its impact on operations, and strategies to turn this challenge into a potential advantage.

What is Overburden?

Overburden refers to the layers of soil, sediment, and rock that overlay the mineral deposit of interest. Removing it is essential to access the aggregates, but the process can be time-consuming, expensive, and even environmentally challenging.

The Cost of Overburden

Overburden, while a universal aspect of aggregate operations, is not uniform. It can vary dramatically from one site to another, ranging from just a few feet in depth to layers that span dozens of feet. The variation in overburden depth and type can have significant implications for a project’s cost and timeline.

Operational Costs: The act of removing overburden is resource-intensive. Physically moving it requires machinery, fuel, and labor. The thicker the overburden layer, the higher the cost of excavation. Additionally, sites with extensive overburden depths might require more specialized equipment and techniques, further driving up expenses.

  • Storage Issues: The management doesn’t end once overburden is removed. Handling vast quantities of soil and rock necessitates adequate storage solutions. Once excavated, the overburden must be stored, typically in designated waste dumps. Alternatively, it can be integrated back into the landscape as part of a reclamation strategy, though this comes with its own set of challenges and costs.

 

  • Environmental and Regulatory Impacts: Overburden displacement can have a multitude of environmental repercussions. The exposed earth can affect local ecosystems, waterways, and the surrounding landscape. Beyond the immediate environmental concerns, there’s also a regulatory dimension. Incorrect handling can lead to violations of environmental laws and standards, leading to hefty fines and, in extreme cases, halts in operation.

 

  • Site-Specific Challenges: Given that overburden depth and composition can vary significantly from one location to another, operations often face unique challenges tied to their specific site. Some regions might have rocky, hard-to-move overburden, while others could be dealing with water-logged soils. Each scenario requires its own set of strategies, equipment, and often, a different cost framework.

By understanding the intricacies and potential costs associated with overburden in a specific site, operators can develop a more effective and cost-efficient strategy to manage it.

Strategies for Managing Overburden

  1. Advance Planning: One of the most effective strategies for managing overburden is to plan in advance. This involves mapping the depth and extent of overburden layers before excavation starts. Geological surveys, topographic maps, and core drilling can provide insights into the volume and type of overburden you’ll encounter. By assessing this, you can allocate resources efficiently, deciding in advance where to deposit the removed material and how to handle it.

 

  1. Overburden Storage and Stockpiling: Temporary storage sites, often called stockpiles, can be used to store overburden. These designated areas allow for easy access to the overburden for future use, such as backfilling. It’s essential to design these stockpiles efficiently, ensuring they don’t interfere with the main mining operation or cause any environmental damage.

 

  1. Overburden Reprocessing: Modern techniques now allow for the reprocessing of certain types of overburden to extract minerals that were previously deemed uneconomical. For instance, advanced screening and washing processes can help retrieve fine aggregates from the overburden, turning potential waste into a sellable product.

 

  1. Land Reclamation: In many jurisdictions, there’s a regulatory mandate to return mined land to a natural or economically usable state. Strategically using overburden for this purpose not only ensures compliance with regulations but also helps in fostering good community relations. The removed overburden can be used to fill voids, contour the landscape, and support the growth of vegetation.

 

  1. Outsourcing Overburden Removal: Some companies choose to outsource the removal and management of overburden to specialized firms. These firms often have the expertise and equipment necessary to handle overburden efficiently, potentially reducing the cost and hassle for the primary mining operation.

Conclusion

Managing overburden effectively demands a blend of on-the-ground experience and data-driven insights. Platforms like Mineralocity Aggregates offer comprehensive tools that can assist operations in understanding underlying geology of potential greenfield sites, while companies like Burgex Mining Consultants can assist with predicting removal costs, mine planning, and strategizing the handling of overburden. By incorporating modern technology into traditional practices, aggregate operations can transition from merely managing overburden to masterfully manipulating it for maximum benefit.

Overburden management is, undeniably, a challenge. Still, with the right strategies and tools in place, what once was a costly and cumbersome process can be streamlined and even monetized. Remember: every ton of overburden stands atop valuable aggregate. By refining your approach to this unsellable material, you ensure a smoother, more profitable pathway to the riches below.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

26 Jul, 23

Digging Deep: Tactics for Enhancing Your Current Aggregate Production

In the realm of construction aggregates, producers are constantly on the lookout for strategies to optimize production, reduce costs, and maintain quality. While establishing new sites can bring about fresh opportunities, there’s also great potential lurking beneath existing operations. By “digging deep” into your current site, you can unearth ways to enhance production and ensure the longevity of your operations. Here’s how:

1. Optimal Equipment Utilization

Optimal equipment utilization is about much more than just using machinery. It’s about understanding, adapting, and innovating to ensure that every piece of equipment contributes effectively to the production goals. By focusing on these areas, you can ensure you’re getting the maximum return on   equipment investments. 

Maintenance and Upkeep: Regularly maintaining your equipment ensures it runs at its optimum capacity. Scheduled checks, preventive maintenance, and timely replacements of worn-out parts can prevent unexpected downtimes, ensuring consistent production rates.

 

Maximizing Equipment Runtime: By scheduling shifts efficiently and minimizing downtime, you can get the most out of your equipment. This might involve using real-time monitoring systems to identify and rectify issues before they escalate.

 

Capacity Matching: Ensure that the equipment used is suited for the job’s size and scope. Using equipment that’s too large can lead to unnecessary capital and operational expenses, while equipment that’s too small might not meet production demands.

 

Training Operators: An equipment piece is only as good as its operator. Training sessions for operators not only ensure safety but also ensure that machinery is used efficiently and optimally. It can significantly reduce operational errors that lead to wear and tear or reduced output.

 

Evaluate & Upgrade: The aggregate industry, like many others, is continually evolving with the introduction of new technologies. Periodically evaluating and potentially upgrading to more efficient or automated machinery can offer better production rates and reduce costs in the long run.

 

Custom Solutions: Sometimes, off-the-shelf equipment might not be the best fit for your specific needs. Considering custom solutions or modifications to existing equipment can significantly enhance production capabilities tailored to your site’s unique characteristics.

2. Streamline Operational Processes

Training Programs: Equip your team with the skills to operate machinery optimally. Continuous training programs can lead to improved efficiency and reduced waste.

Optimize Workflow: Review your current operational flow. Identify bottlenecks and strategize on how to eliminate them to achieve a more streamlined production process.

3. Resource Management

Re-evaluate Extraction Methods: Depending on the geological nature of your site, switching up your extraction methods might yield better results. Consider methods that minimize waste and ensure a higher recovery of materials.

Recycling and Reuse: Consider investing in equipment that can recycle used aggregates. This not only reduces waste but can also lead to cost savings in the long run and has proven to be a great business model within metro areas.

4. Quality Control

Advanced Testing: Embrace advanced testing methods to ensure that your aggregates meet industry standards. This will help maintain client trust and reduce the chances of product returns. You may also find that your resource has the potential to produce additional products and open new potential markets.

Feedback Loops: Create a system where feedback from the end-users of your aggregates is actively collected and acted upon. This can lead to improvements in product quality and better meet market demands.

5. Exploratory Drilling and Mine Planning

Site Assessment: Continually assess your site to identify untapped sections that might contain high-quality aggregates. Techniques such as exploratory drilling can offer insights into the depth, extent, and quality of these reserves.

 

Update or Create Mine Plans: If you’re operating based on older mine plans, it might be time for a revisit. As technology advances and new data becomes available, mine plans can be refined for better optimization. An updated mine plan can help pinpoint exact locations for extraction, ensuring minimal waste and efficient resource utilization.

 

 Lacking a Plan?: If your operation hasn’t had a formal mine plan in place, now is the perfect time to develop one. A well-crafted mine plan guides operations, ensuring that resources are extracted in a logical and sustainable manner. It can also act as a roadmap for future expansions, helping operations forecast potential obstacles and opportunities.

 

Collaboration with Geologists and Engineers: To create or refine a mine plan, it’s beneficial to collaborate with geologists and mining engineers. Their expertise can help make sense of the data gathered from exploratory drilling and other assessment methods, transforming it into actionable strategies.

 

Regulatory Compliance: Updated mine plans can also ensure that your operations stay in line with local and federal regulations. This can help avoid potential legal hurdles and ensures the sustainability of your operations in the long run.

6. Engage Experts

Hiring Consultants: Bringing in external expertise, like Burgex Mining Consultants can provide fresh perspectives on your operations. They can identify areas of improvement that might have been previously overlooked and provide strategies to tap into them.

7. Invest in Technology

Investing in technology doesn’t mean just buying the latest gadgets. It means integrating modern tools and approaches into the aggregate production process to enhance efficiency, reduce costs, and increase output. In the rapidly evolving technological landscape, staying updated and making informed tech investments can give aggregate producers a competitive edge.

Automation: As the industry progresses, automation solutions have become more accessible and practical. Automated systems in production, loading, and transport can significantly improve efficiency and reduce labor-intensive tasks. Automated crushers, for instance, can optimize rock crushing, and automated conveyor belt systems can increase the transport speed of materials.

 

Real-time Monitoring: Deploy sensors and equipment fitted with IoT (Internet of Things) capabilities. These can provide real-time data about equipment health, production rates, and operational inefficiencies. By identifying issues as they arise, producers can make instantaneous adjustments, leading to consistent and optimized production.

 

Data Analytics: With the large volumes of data generated from real-time monitoring, utilizing data analytics can offer actionable insights. By analyzing patterns, you can anticipate maintenance needs, adjust for efficiency, and forecast production capabilities.

 

Drones: Utilize drones for site mapping, stockpile measurements, and monitoring. Drones can provide accurate data faster and more safely compared to manual inspections, enabling better decision-making.

 

Software Solutions: Invest in software tailored for the aggregate industry. Software solutions can aid in tasks ranging from inventory management and production tracking to predictive maintenance and financial forecasting.

 

Sustainable Technologies: With increasing emphasis on sustainability, look into technologies that reduce emissions, recycle water, and minimize waste. For instance, electric-powered equipment might offer a sustainable alternative to diesel-powered machinery in certain applications.

 

Mobile Applications: Equip your on-ground teams with mobile applications that allow them to report, monitor, and communicate more effectively. This can significantly streamline operations and improve response times to any challenges that arise.

Conclusion

Enhancing production in existing aggregate sites is all about understanding your current resources and optimizing them. With a keen focus on continuous improvement and a willingness to adapt to modern methods and technologies, producers can ensure that their sites continue to yield high-quality aggregates for years to come. For those looking to dive even deeper into the nuances of the aggregate market, tools like Mineralocity Aggregates offer invaluable insights to stay ahead in this dynamic industry.

17 Jul, 23

Mapping Potential: A Guide to Evaluating Usable Acreage for Greenfield Aggregate Sites

Whether you’re an established aggregate producer looking to expand, or an entrepreneur venturing into the industry, discovering and evaluating greenfield sites for their usable acreage is a critical step in growing your aggregate business. Greenfield sites—those lands untouched by previous mining—are potential goldmines. But unlocking their potential calls for a systematic and strategic approach. Let’s explore the step-by-step process of how to determine the usable acreage of a greenfield site for your aggregate business.

Securing Ample Usable Acreage: The Bedrock of Successful Aggregate Mining

The decision to lease, option, or purchase a property for aggregate mining is a significant one, and ensuring sufficient usable acreage is fundamental to its success. This is not just about having enough space to house your operations, but about securing the long-term viability of your enterprise.

In aggregate mining, the rule of thumb is that the operation requires 100 acres or more, depending on its size and production rate. This may seem expansive, but the large footprint is justified when you delve into the intricacies of the mining process. The extraction areas, processing facilities, stockpiles, overburden storage, settling ponds, office spaces, haul roads, buffer zones for environmental and safety considerations, and even potential future expansion all contribute to the space requirements.

Moreover, aggregate mining is a time-intensive operation. A site may be active for several decades, which means planning should extend far into the future. Securing enough acreage from the start allows for the evolution and growth of the operation, accommodating changes in demand, technology, and operational strategies.

In some cases, a smaller footprint may be possible with careful planning and under ideal conditions. However, these instances tend to be the exception rather than the rule. Operating on a site with insufficient acreage could lead to operational constraints, inefficient production, and environmental or regulatory complications.

Thus, ensuring enough usable acreage is not just about the present, but an investment in the future – a proactive step to maintain the resilience and profitability of your aggregate mining operation. Always remember, when it comes to aggregate mining, securing adequate land is securing your business’s success.

It’s essential to understand that not all land within a property will be usable for mining operations. The overall size of a property can be deceiving, as various factors may reduce the usable acreage for actual mining activities. Constraints can come from environmental elements, such as wetlands, which require specific buffers, or built structures and infrastructure that also require a safe distance. Other limitations can stem from local regulations and community considerations, which may restrict operations in certain areas. Therefore, when considering a property for aggregate mining, it’s crucial to conduct a thorough evaluation to identify these potential hindrances and accurately estimate the truly usable acreage. This careful planning ensures that your mining operation will have the space it needs to operate efficiently and responsibly, now and in the future.

Step 1: Marking Territory

A potential aggregate quarrying property with buffer around property line.
Potential aggregate quarry property with 100’ buffer around property lines. The starting property is approximately 425 acres. The buffer area contains approximately 45 acres, reducing the remaining usable acreage to 380 acres.

Your journey begins with identifying the property lines of the potential site. A thorough survey of the site’s boundaries provides a crucial starting point for assessing its usability. Typically, a buffer of around 100 feet is maintained from the property line, although this may vary based on location-specific rules and regulations. This buffer ensures that mining operations don’t infringe on neighboring properties or local jurisdictions and maintains an aesthetic and functional barrier between the mine and its surroundings.

Step 2: Respecting Wetlands and other Environmentally Sensitive Areas

Example aggregate quarry property with 125’ buffer around registered wetlands. This wetland area contains approximately 43 acres, leaving approximately 337 usable acres split into three different sections.
Example aggregate quarry property with 125’ buffer around registered wetlands. This wetland area contains approximately 43 acres, leaving approximately 337 usable acres split into three different sections.

Next, we pay attention to the site’s natural features, particularly wetlands, which are recognized for their vital role in maintaining ecological balance. Mapping out wetlands, guided by resources such as the National Wetlands Map, and establishing a buffer of roughly 125 feet around them is a key aspect of the evaluation. The wetland areas, along with their buffer zones, are earmarked as non-usable due to environmental regulations and the essential need for their preservation. In some cases, these wetlands can be disturbed and mitigated through credits and other means, but this process can be difficult and expensive and is best avoided where possible.

Step 3: Roadblocks and Powerlines

Example aggregate quarry property with powerlines buffered.
Example aggregate quarry property with 100’ buffer shown around power line. The buffer area covers approximately 8 acres, but it effectively renders the 6 acres in the corner useless, for a total unusable area of approximately 14 acres.

Infrastructure, like roads and powerlines, can pose unique challenges to aggregate operations. They require careful mapping and buffers of about 100 feet. State and county roads or powerlines running through the site can dictate operational areas, making those regions within the buffer non-usable for mining.

Step 4: Factoring in Blasting Buffers for Quarries

Example aggregate quarry property with 1’000-foot blast buffer radii around homes and structures near the property. These radii reduce the overall mineable acres by 18. This blast radii acreage can be used for purposes other than active quarrying – such as overburden storage.

After mapping out the non-usable areas and accounting for all buffers, the remaining area might appear ready for mining. However, there’s another crucial factor to consider: blasting buffers. Aggregate quarrying operations often require blasting, which necessitates further safety precautions.

Around every structure on and around the site—homes, buildings, garages, sheds, etc.—a radius (often 1,000 feet, subject to local regulations) is drawn. The areas within these radii cannot be used for mining due to the risks and vibrations associated with blasting.

Step 5: Maximizing Usable Space

A diagram of a potential aggregate quarrying that is divided into sections of usable acreage.
Example aggregate quarry property with buffers, wetlands, and other obstacles mapped. The remaining area totals approximately 305 acres divided into three areas by wetlands and buffers. Once geology and other engineering factors have been considered, it is possible to consider the potential uses and plans for the property. In this example, the largest area of approximately 260 acres can be used for mining, processing, and a sales yard. The second largest area is designated as overburden storage – assuming an approved crossing can be made over the wetland area, and the smallest area is set aside for conservation purposes.

At this stage, the remaining area is considered safe and usable for mining purposes. But the evaluation doesn’t end here. You should also consider the parts of the site that were excluded by the blasting radii. While they can’t be used for mining, they can serve other purposes critical to the operation, such as stockpiling areas, plant locations, office space, and other non-mining related functions.

Moreover, if space is a concern, some of these areas can also be utilized for an “overburden pit”—a place for storing the unusable material stripped away from the pit or quarry during mining. As there’s typically no blasting involved in creating an overburden pit, it provides an opportunity to make use of areas closer to blasting buffers. But, keep in mind that when the operation hits rock, it should still remain outside the blasting buffers from structures.

Conclusion

Evaluating a greenfield site for its usable acreage is a complex yet fascinating process, blending careful environmental stewardship with strategic operational planning. This guide has provided an overview of the evaluation process, but every site presents unique challenges and opportunities. Therefore, site evaluation should be conducted with due diligence, considering local regulations, environmental concerns, operational needs, and long-term business goals. Ultimately, the key is to balance the pursuit of profitability with respect for the environment and community, turning a greenfield site into a sustainable and successful aggregate operation.

Burgex Mining Consultants and Mineralocity Aggregates can significantly streamline the process of selecting and qualifying greenfield sites. We offer valuable services and tools that can help you make informed decisions.

Burgex Mining Consultants bring our extensive industry experience and technical knowledge to the table. We provide comprehensive site evaluation services, from initial property assessment to mining engineering and final viability studies. Our team of experts can help you navigate the complexities of selecting the perfect greenfield site by analyzing various aspects such as local regulations, environmental considerations, and potential operational restrictions.

Mineralocity Aggregates is a cutting-edge platform that provides a wealth of valuable data at your fingertips. It allows you to visualize potential sites, analyze market data, evaluate competition, and much more. The platform is designed to facilitate the identification of opportunities and enhance strategic decision-making. With its comprehensive producer information and powerful data visualization tools, Mineralocity Aggregates truly puts the power of information in your hands.

Together, Burgex Mining Consultants and Mineralocity Aggregates provide a comprehensive solution to the challenges of greenfield site selection, offering both the professional guidance and the data-driven insights necessary to make confident, informed decisions.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

10 Jul, 23

The 5 Key Benefits of Mineralocity Aggregates

Mineralocity Aggregates, our dynamic and versatile platform, is equipped with a plethora of features designed to elevate your operations. To get you started, here’s a curated list of the most beneficial functionalities that truly set it apart.

1) Wealth of Market Knowledge: The robust Mineralocity Aggregates platform provides clients with a vast range of market intelligence and knowledge, granting them access to insights that may not otherwise be available within their organization. 

2) Greenfield Opportunities: Our tool streamlines the often-complex process of site selection for new quarry development. While it doesn’t provide all the answers, it excels at identifying specific areas and regions suitable for new pit/quarry development, proving invaluable to any producers looking to expand. 

3) Strategic Planning: With features such as drivetime analysis and the ability to visualize competitors, markets, and transportation, Mineralocity Aggregates empowers producers to enhance strategic planning for existing operations. The platform enables producers to better utilize their operations and position themselves more competitively. 

4) Risk Mitigation: Mining comes with inherent risks. Mineralocity Aggregates helps alleviate some of these by providing the ability to assess both current and future markets. This enables producers to prepare for future demand changes and adjust production strategies accordingly. 

5) Identifying Trends and Market Opportunities: Many producers lack comprehensive market data outside of their local area, obscuring potential regional opportunities. Even a single quarry operation can use Mineralocity Aggregates to uncover opportunities for their products that might otherwise remain hidden. Most operators still rely on spreadsheets or even paper notebooks to track local markets. Our tool significantly enhances their capabilities with full visualization and the ability to identify trends and opportunities at a glance. Regularly updated data adds further peace of mind, making our platform an advantageous investment even for smaller producers.

In summary, Mineralocity Aggregates empowers producers to make better decisions, maintain or gain a competitive edge, and reduce risks within their business.  

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

17 Apr, 23

Mapped: Crushed Stone, Sand, and Gravel Production

Crushed stone, sand, gravel, and other construction aggregates account for half of the industrial minerals produced in the United States.

These materials represent a $29 billion per year business in the country.

The map above from our sponsor Burgex uses data from Mineralocity to show where aggregates are produced in America.

What Are Aggregate Minerals?

Aggregates are a variety of materials produced in pits or quarries, including sands, gravel, and crushed stone.

They are usually used in construction, with the largest proportion used to manufacture concrete.

  • Sand: The world’s most consumed raw material after water and the primary substance used in construction.
  • Gravel: It occurs naturally but it is also produced. Almost half of all gravel production is used as an aggregate for concrete.
  • Crushed Stone: Used mostly as an aggregate for road construction and maintenance. It is the leading nonfuel mineral commodity (by value of production) in America.

On average, each person in America drives demand for over 10,000 lbs of stone and around 7,000 lbs of sand and gravel per year.

Aggregate Production by State

Ten states produce more than 50% of the country’s construction aggregates.

The five leading States are, in descending order of total output: Texas, California, Florida, Ohio, and Pennsylvania.

Over 7,000 U.S. commercial aggregate companies are currently operating.

Growing urban areas across the U.S. and the rise in high-rise structures, which use concrete extensively, are expected to continue boosting demand for aggregates.

Additionally, maintenance of aging infrastructure across the country is expected to support the demand. In 2011, a study by the United States Geological Survey concluded that one-third of America’s major roads were in poor or mediocre condition, and over one-quarter of the bridges were either structurally deficient or functionally obsolete.

In this scenario, the aggregates market in the U.S. is expected to grow by 263.53 million tons from 2021 to 2026, at an annual average growth rate of over 2.5%.

Ready to Unlock the Secrets of Successful Greenfield Site Evaluation?

Dive deeper into the world of construction aggregate production with our exclusive Greenfield Guide. Whether you’re a seasoned expert or just embarking on your aggregate adventure, this guide is your roadmap to identifying prime locations, assessing supply potential, and capturing significant market shares. Arm yourself with proven strategies, actionable insights, and essential formulas designed to propel your projects to unparalleled success. Don’t miss this chance to elevate your greenfield endeavors – grab your free copy of the Greenfield Guide now! 

14 Feb, 23

February Newsletter: How a Mining Engineer uses Mineralocity

Q: What is your role at Burgex?

I am a mining engineer, specifically within the consulting group. I started my career seven years ago doing mining engineering work in the construction aggregate space and have been at Burgex for more than three years.

Q: What types of projects do you typically work on?

Mine design, and mine planning such as mine/site layouts, pit shells, volume calculations, production schedules, cycle times, equipment matching and selection.
Valuation work that focuses on implementing a mine plan and calculating operating costs into the life-of-mine plan, all of which feed into the valuation.
I also run models and analyses on currently operating quarries to estimate annual production to evaluate supply that is entering a particular market.

Q: When a client comes to Burgex with a general area of interest, how do you help them determine if a site is worth pursuing?

Before Mineralocity, we did a lot of Preliminary Assessment for Site Suitability (PASS) reports. They are very high-level reviews that report on the local market of a site, and the technical feasibility of that site. An analysis is done on a site-by-site basis, as the models require input of the tract boundary to run properly. We give the site a letter grade from A+ to F, in two categories: market, and technical feasibility. This allows our clients to quickly compare multiple sites and helps them decide where to allocate resources to progress further.

Q: What if a client only has a vague idea of where they want to look to expand or start a new greenfield location?

This is where Mineralocity comes in. It’s hard to choose an area, but we have an idea of where there is a lot of demand for aggregate. It’s really difficult to say whether one area is better than another. It depends on all the other suppliers in the area and distance from metro or population centers, so it can be very difficult to look generally, like a full state or region, unless you have a tool like Mineralocity. With Mineralocity the entire United States can be visualized, and every active producer for construction aggregate can be seen with our GIS-based platform. The map has colorized symbology based on PASS report scoring for easy understanding of where to start looking. With a map like that, it is easy to see how one area compares with another. We also use Mineralocity to perform market share analysis and help our clients identify possible growth opportunities via mergers and acquisitions (M&A).

Q: If a client did the initial market study themselves using Mineralocity, how much time could they potentially save?

Well, it’s not terribly complicated to analyze a potential site if you have the data, and for the most part clients usually have a good idea as to whether it is a “good site“ or not. What would really save a client time is to run this analysis repeatedly on multiple potential site locations. The amount of data you can get from Mineralocity is the same as one of our professional analysis PASS reports, which can take a few hours just to find out that it is not a good site, or whether they should look somewhere else. In Mineralocity, with a simple click of the mouse they will instantly know if they should pursue a location or not. That is a real time-saver.

It is amazing how much data we have incorporated into the platform, but there is so much more on the back end that feeds into it. When a client does this on their own they must comb through so much data, which is incredibly time-consuming. Mineralocity can show a summary of all the data very concisely. If more depth or explanation is needed for all the datasets incorporated, our consulting team can provide that additional expertise.

Q: Ideally clients will use the Mineralocity platform to refine their area of interest to a couple of sites. How does Burgex further help them advance that area?

Mineralocity can really help clients discover a more refined area, but it’s hard to put all the back end data into the platform in a way that it can be seen.

The ideal workflow would be:

Client picks a site and evaluates it using Mineralocity to determine where there is good demand, population, supply in the area, favorable geology, and where the population is growing or declining. We are currently working on adding parcel data to determine if the land is available or not.

Burgex assesses that specific site and investigates it more deeply, starting with its geology to make sure the material on site passes Department of Transportation specifications. Burgex then investigates the specific market, pricing, production costs, and conducts a study of where in the market that material will go.

By doing this further analysis, we can give the client a fully detailed market report on their potential site and they can make an educated decision on whether to pursue the site or not.

GIS, mineralocity, aggregates, construction, market

The Evolution of Mineralocity

By: Jenny Deems, Inside Sales Rep for Mineralocity

When I started at Burgex Mining Consultants more than two-and-a-half years ago, Mineralocity Aggregates was an idea, a thought, a “what if” dreamed up by Stuart Burgess and Chris Summers. Today, as Mineralocity Aggregates team lead, I have the privilege of introducing Mineralocity Aggregates to government agencies, consulting firms, investment companies, aggregate producers, and suppliers to the aggregate industry. I assist subscribers and potential subscribers with access to the platform, billing questions, functionality, data interpretation, and more.

It has been my pleasure to watch this great idea become an even greater reality. I have watched the idea turn into a concept, then a plan, then go through development and production, and finally to be introduced into the market. Mineralocity Aggregates really is Market Intelligence Made Simple.

Now suppliers to the aggregate industry use this powerful tool to better understand their customers and products, and to focus on and create sales strategy plans. Producers gain a better understanding of their competition to develop plans for M&A as well as greenfield expansion.

Mineralocity Aggregates was officially introduced to the public on June 15, 2022. With input from beta testers, subscribers, and free trial users, we have determined which functionalities users desire. By incorporating Dodge Construction Data into the platform we will now enable users to see where funds will be spent so those areas of growth can be targeted. We will also launch a new version of Mineralocity Aggregates that will be more interactive and will allow users to import and export data.

I enjoy the opportunity to watch Mineralocity Aggregates grow from an idea into a valuable tool for our subscribers.

If you’re attending CONEXPO CON/AGG, stop by our booth for a demonstration and see for yourself how Mineralocity can benefit you and get your black truck! March 13th– 18th, booth N10321

If you have any questions, please feel free to reach out to me personally at
801-648-6463 or jdeems@burgex.com.